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Blue Photon technology and workholding system is a patented, photo-activated adhesive fixturing and workholding solution that improves quality, reduces waste and saves on labor in workholding applications that have traditionally challenged precision part manufacturers. The system is ideal for:
- High tolerance machining.
- Delicate parts or composite materials.
- Difficult-to-hold parts.
- Near-net shape products.
- Automation.
Blue Photon’s ultraviolet workholding technology frees the workpiece from clamps and eliminates the need for designing additional workholding features into the workpiece (such as lugs or dovetails). Our patented grippers along with our proprietary BlueGrip™ workholding adhesive fills a gap between the gripper head and the surface of the workpiece which can accommodate for irregular shapes and textured surfaces.
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- Eliminates distortion problems common with clamping.
- Improves cutting tool access.
- Works with metal, ceramic, glass, composite and most plastic parts.
- Stands up to heavy milling.
Click to View Blue Photon's Complete Workholding System Product List
| Part # | Description | Application |
|---|---|---|
| Grippers | ||
| 14130 | Metric Small Head-In Gripper | To use with small size workpieces. |
| 14131 | Metric Small Corrosion Resistant Head-In Gripper | To use with small size workpieces where deionized water is being used. |
| 14230 | Metric Small Head-Out Gripper | To use with small size workpieces to apply added stand-off to .55". |
| 14231 | Metric Small Corrosion Resistant Head-Out Gripper | To use with small size workpieces where deionized water is being used. |
| 15130 | Metric Medium Head-In Gripper | To use with small to medium size workpieces. |
| 15131 | Metric Medium Corrosion Resistant Head-In Gripper | To use with small to medium size workpieces where deionized water is being used. |
| 15230 | Metric Medium Head-Out Gripper | To use with small to medium size workpieces to apply added stand-off to .55". |
| 15231 | Metric Medium Corrosion Resistant Head-Out Gripper | To use with small to medium size workpieces where deionized water is being used. |
| 16160 | Metric Large Head-In Gripper | To use with medium to large size workpieces. |
| 16161 | Metric Large Corrosion Resistant Head-In Gripper | To use with medium to large size workpieces where deionized water is being used. |
| 16260 | Metric Large Head-Out Gripper | To use with medium to large size workpieces to apply added stand-off to .55". |
| 16261 | Metric Large Corrosion Resistant Head-Out Gripper | To use with medium to large size workpieces where deionized water is being used. |
| Inserts | ||
| 25100 | Metric Medium Gripper Internal Insert | To use with aluminum tooling to prevent thread galling while twist debonding, use with P/N 15130. |
| 26100 | Metric Large Gripper Internal Insert | To use with aluminum tooling to prevent thread galling while twist debonding, use with P/N 16160. |
| 25200 | Metric Medium Gripper External Insert | To use with aluminum tooling to prevent thread galling while twist debonding, use with P/N 15130. |
| 26200 | Metric Large Gripper External Insert | To use with aluminum tooling to prevent thread galling while twist debonding, use with P/N 16160. |
| 50200 | 3/8 Drive Ratchet | To use with sockets P/N 54595 and 58595. |
| 52200 | 1/4 Drive Ratchet | To use with socket P/N 51525. |
| 51525 | 1/4 Drive 8 mm Thin Wall Socket | To use with small grippers. |
| 54595 | 3/8 Drive 12 mm Thin Wall Socket | To use with medium grippers. |
| 58595 | 3/8 Drive 14 mm Thin Wall Socket | To use with large grippers. |
| Workholding Adhesives | ||
| 43200 | BlueGrip S2 Workholding Adhesive, 30 cc | For manual and pneumatic dispensing. |
| 46200 | BlueGrip S2 Workholding Adhesive, 1L | For automated dispensing. |
| 43210 | BlueGrip S2-F Fluorescent Workholding Adhesive, 30 cc | For manual and pneumatic dispensing. High visibility under black light. |
| 46210 | BlueGrip S2-F Fluorescent Workholding Adhesive, 1L | For automated dispensing. High visibility under black light. |
| 48300 | BlueGrip S3 Workholding Adhesive, 40 lb pail | For automated dispensing systems that generate heat. |
| Kits | ||
| 333232 | Workholding Kit | Includes everything you need to start using Blue Photon's workholding system: (3) Kit, (3) Metric, (3) Medium Head-In Gripper, (2) 4 Channel UV LED Controller, (3) Medium Adapter & 55 mm Head Length and (2) 2-UV LED Head Assemblies. |
| 91200 | Universal Fixture Kit | A collection of gripper arms and locator assemblies for prototyping, one-offs and low volume parts. |
| UV LED Equipment | ||
| 65540 | UV LED Controller | Controller for UV LED light heads, controls up to 4 heads. |
| 56802 | Small Adapter, 125 mm UV LED Head Assembly | UV LED head for use with small grippers to cure BlueGrip workholding adhesive. |
| 56803 | Medium Adapter, 125 mm UV LED Head Assembly | UV LED head for use with medium grippers to cure BlueGrip workholding adhesive. |
| 56804 | Large Adapter, 125 mm UV LED Head Assembly | UV LED head for use with large grippers to cure BlueGrip workholding adhesive. |
| 59802 | Small Adapter, 55 mm UV LED Head Assembly | UV LED head for use with small grippers to cure BlueGrip workholding adhesive. |
| 59803 | Medium Adapter, 55 mm UV LED Head Assembly | UV LED head for use with medium grippers to cure BlueGrip workholding adhesive. |
| 59804 | Large Adapter, 55 mm UV LED Head Assembly | UV LED head for use with large grippers to cure BlueGrip workholding adhesive. |
| 50010 | UV Safety Glasses | Glasses offer eye protection while operating the UV LED controller. |
| 50907 | 3 ft Extension Cable | To provide 3 ft of extra cable length from the UV LED controller to the UV LED head. |
| 50908 | 6 ft Extension Cable | To provide 6 ft of extra cable length from the UV LED controller to the UV LED head. |
| 50904 | 8 ft Extension Cable | To provide 8 ft of extra cable length from the UV LED controller to the UV LED head. |
| 50909 | 10 ft Extension Cable | To provide 10 ft of extra cable length from the UV LED controller to the UV LED head. |
| 50903 | 15 ft Extension Cable | To provide 15 ft of extra cable length from the UV LED controller to the UV LED head. |
| 51705 | Small Adapter | To use with UV LED head P/N 56811 or 59811. |
| 52705 | Medium Adapter | To use with UV LED head P/N 56811 or 59811. |
| 57705 | Large Adapter | To use with UV LED head P/N 56811 or 59811. |
| 64850 | Right Angle Adapter, Standard Medium | To use when clearance issues arise in tight places, use with medium grippers. |
| 64860 | Right Angle Adapter, Extended Medium | To use when clearance issues arise in tight places, use with medium grippers. |
| 64950 | Right Angle Adapter, Standard Large | To use when clearance issues arise in tight places, use with large grippers. |
| 64960 | Right Angle Adapter, Extended Large | To use when clearance issues arise in tight places, use with large grippers. |
| 62020 | Handheld Radiometer | Measures stray UV light output. |
| 62600 | UV LED Light Sensor | Measures UV light output from LED head. |
| 66700 | Beam Positioning Kit | Centers the LED head over the UV sensor, use with P/N 62600. |
| 56811 | 125 mm UV LED Head | UV LED head to cure BlueGrip workholding adhesive. |
| 59811 | 55 mm UV LED Head | UV LED head to cure BlueGrip workholding adhesive. |
| Dispensers | ||
| 71906 | Pneumatic Dispenser | Digital time/pressure display adhesive dispenser. |
| 75490 | Electric Finger Switch | Hand-operated adhesive dispenser, use with P/N 71906. |
| 72006 | Digital Pneumatic Dispenser | Foot-operated adhesive dispenser. |
| 73006 | High Precision Dispenser with Optimeter | Foot or PLC controlled adhesive dispenser, 30 cc. |
| 74000 | Manual Plunger | Syringe plunger fits into 30 cc adhesive tubes. |
| 75500 | Optimeter | Adapter fits onto 30 cc adhesive tubes for dispensing with high precision dispensers. |
| 75880 | Dispenser Adapter Assembly | Adapter required to operate all automated dispensers using 30 cc adhesive tubes. |
| 77707 | 5 Gallon Pail Dispenser | Dispenser to fill and load cartridges and barrels with BlueGrip workholding adhesive. |
| 43402 | 30 cc Syringe Barrel | Amber syringe barrel with piston and label, 20 per box. |
| 46402 | 1L Cartridge Barrel | Amber cartridge barrel with piston and label, 10 per box. |
| 43700 | 30 cc Tip Cap | Blue tip cap, 20 per box. |
| 46700 | 1L Tip Cap | Blue tip cap, 10 per box. |
| 43800 | 30 cc End Cap | Blue end cap, 20 per box. |
| 46802 | 1L End Cap | Blue end cap, 10 per box. |
| 46600 | Barrel Loader | To fill 30 cc syringes from a 1L cartridge. |
| 48006 | 5 Gallon Pail Protector | Optional pail protectors to extend seal life and reduce clean-up of BlueGrip workholding adhesive, 10 per box. |
| Cleaning Equipment | ||
| 81300 | Soak Debond Tank | Stainless steel hot water soak tank for debonding, cleaning parts and grippers of cured adhesive. |
| 82400 | Gripper Cleaning Tool Assembly | Loads in CNC machine spindle to remove cured adhesive from grippers. |
| 82500 | Replacement Head | Replacement head for P/N 82400. |
| 84750 | Handheld Pressurized Steamer | For removal of cured adhesive from workpiece and/or grippers. |
| 84870 | Cured Adhesive Steam Cleaner - Approximately 6 hours of continuous steam | Hot water pressurized spray adhesive removal, stainless steel. |
| 84880 | Cured Adhesive Steam Cleaner - Minimum 8 hours of continuous steam | Hot water pressurized spray adhesive removal, stainless steel. |
| 84890 | Cured Adhesive Steam Cleaner - Full-time steam | Automatic hot water pressurized spray adhesive removal, stainless steel. |
| 80030 | Scraper | Cleans part and grippers of cured adhesive after heating. |